The initial stage of the boat building process is the most important stage to assure boats of the highest quality and performance. If attention to detail is not observed each step of the way, the result is a boat that can be aesthetically or structurally flawed. That is why Malibu uses a technologically advanced process to insure the quality and beauty in each and every Malibu. Our molds are constructed of dimensionally stable resins and ceramics and supported with steel frames to ensure the highest possible consistency. The surface of the mold is coated with a specially blended Polycor conductive gelcoat designed to withstand the high temperatures experienced during the lamination process. Once cured, the surface is meticulously buffed to a high gloss shine with specially formulated buffing compounds. Our flawless exterior finish is achieved through careful mold preparation. An entire day is spent meticulously cleaning the mold, then hand applying four coats of wax before every mold use so that every Malibu boat maintains its rich luster..