
Once the mold has been prepared, the first step in producing a Malibu is a 10-step in-the-mold gel coat process. Each boat is painted with a resin-based paint called gel coat, which creates a chemical cross-link to fiberglass -- permanently bonding the gel coat to the boat. Malibu gel coaters have over 20 years of experience and are some of the most respected artists in the marine industry. Tapelines are applied by hand and hundreds of different color combinations are used to create each unique Malibu. Malibu uses specially formulated materials applied in a temperature controlled environment. Every custom color is specially blended to create the most beautiful and durable boats on the water. Even though ISO Resins are more expensive, they are best in terms of chemical and moisture retention, impact resistance, toughness and flexibility. Malibu finishes their industry leading process by applying a final Armor Guard vinyl ester black barrier coat to enhance colors and resist print through from the hand laid fiberglass.
